CNC Punching, Disk Marking and Shearing Line for Angles

Product Details
Customization: Available
Type: High-Speed Punching Machine
Punch Shape: Closed Punch

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  • CNC Punching, Disk Marking and Shearing Line for Angles
  • CNC Punching, Disk Marking and Shearing Line for Angles
  • CNC Punching, Disk Marking and Shearing Line for Angles
  • CNC Punching, Disk Marking and Shearing Line for Angles
  • CNC Punching, Disk Marking and Shearing Line for Angles
  • CNC Punching, Disk Marking and Shearing Line for Angles
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Basic Info.

Slider Drive Mechanism
Cam Press
Controlling Mode
CNC
Automatic Grade
Automatic
Power Source
Hydraulic Pressure
Precision
High Precision
Certification
GS, ISO 9001
Condition
New
Transport Package
Plywood Case
Specification
25000x7500x3000mm
Trademark
SUNRISE
Origin
China
HS Code
8462411900
Production Capacity
200 Sets/Year

Product Description

CNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesApplicable CNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesCNC Punching, Disk Marking and Shearing Line for AnglesIndustry:
The machine is the special equipment used for angle steel punching, marking & shearing in the field of angle steel tower industry, electric power fitting, structure storage facilities and structure construction industries etc.

Product Composition:
This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.

Product Feature:
1. Advanced angle supporting device, has obtained the national patent certificate, which improve the angle processing accuracy.
  1. TAPM1412 three sets of punches on each side,can process all holes once time.
3. TAPM1412 Single blade shearing, save raw material.
4. Numerical control processing, the operation is very convenient, can realize automation, high precision, many varieties, mass production.
5. Marking unit with disk marking type, automatic marking with high marking efficiency and no need characters manual changed, avoid characters arrangement error.
6. With avoided shearing functions, so as to process fixed-length angles.
7. All marking, punching and Cutting in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength.
8. Easy programming, can manual programming and also can use the program generated by lofting software.. It can read NC.1 files generated by TEKLA software.

Special advantages:
1. Enclosed marking unit. It is more stable and safe. It will prolong the marking unit life.
2. Minimum End piece length to minimize scrap.
3. Double accumulators; Feeder speed faster compare to other machines. 

Specifications of TAPM1412:
 
Model TAPM1412
Angle size (mm) 40х40х3~140х140х12
Max. Punching (dia. х thi.) (mm) Φ26х12 (Q420)
Punching force (kN) 1000
Cutting force (kN) 1800
Marking force (kN) 125
Max. length of blank (m) 12
Max. length of finished (m) 8
Punches per side 3
Marking unit type Disk marking unit
Dimensions of characters (mm) 14×10
Qty. of character 40
CNC axes 3
Shearing mode Single blade
Feeding speed of angle (m/min) 80
Programming mode Lofting software or instruction program
Overall dimensions (mm) 26000×7000×3000
Gross Weight of machine (kg) ≈16500
Total power (kW) 43







 
Working conditions:


Working environment:
Working temperature: -10ºC ~ 40ºC
Voltage: 380V/415V, 50Hz, 3 Phase
Fluctuation of voltage: ±5-10%
Air supply: (Compressed air requirement:) 0.8m3/min; Pressure: 1MPa.
The exhaust volume is not lower than 0.8m3/min.
 
Processing precision (The allowable tolerance):
1. Two adjacent hole deviation of the same group ±0.5mm
2. Two not adjacent hole deviation of the same group ±0.7mm
3. Hole deviation of two adjacent group ±1mm
4. Stadia (Distance from central of hole to edge ) ±0.7mm
     
 


  Main components:
 
No. Name Brand
Main Electric Components
1 PLC Japan YOKOGAWA
2 Servo Motor Japan YASKAWA
3 Servo Driver
4 Business Computer China Lenovo (4G RAM, 500G HDD, Win7 Professional version, LCD monitor)
5 Photoelectric Switch AUTONICS
6 Low-voltage electrical parts(Switches,Push button,
Breaker,Indicator light, Contactor switch and so on)
German SIEMENS
7 Proximity Switch(N.O) AUTONICS
8 Proximity Switch(N.C) AUTONICS
9 Power Supply China Aerospace
Main Hydraulic Components
1 Hydraulic Valves(Main) Italy ATOS
Main Mechanical Components
1 Ball Screw HIWIN/PMI
Main Pneumatic Components
1 Punching Unit Padding Block Cylinder AirTAC
2 Magnetic Switch AirTAC
   
  If any part model is upgraded or changed, we promise to use same quality level part to replace it. 







Spare parts list:
No Name Material Qty. Remark
1 Punch head (Ф17.6, Ф21.6, Ф25.6) T10A 12 Including installed in machine
2 Cavity die (Ф18.7,Ф19.2,Ф22.7, Ф24.6,Ф26.7,Ф27.2) T10A 24 Including installed in machine
3 Upper blade href="https://sunrisecnc.en.made-in-china.com" 9CrSi 2 Including installed in machine
4 nether blade 9CrSi 4 Including installed in machine
5 Punching supporter ZG45 7 Including installed in machine
6 Punch head pole T10A 7 Including installed in machine
7 Punching screw nut 40Cr 7 Including installed in machine
8 Upper jaw T10A 2 Including installed in machine
9 Nether jaw T10A 2 Including installed in machine
10 Character 0~9,A~Z 1 set Including installed in machine
11 Proximity switch Normal open 1 AUTONICS
12 Proximity switch Normal close 1 AUTONICS
13 Photoelectric switch   1 AUTONICS
14 Charge nitrogen tool CQJ-16 1 set  
15 O ring   2sets  
16 Spanner for punch head 1 Manufacturer made
17 Spanner 2 Manufacturer made
18 Tools with equipment 1 set  
19 Springs 1 set  
20 Standby paint 2pail 1pail for main color and 1pail for warning color
21 Operation Manual & Attached Illustration 2 sets  

 

 Packing list of:
 
No. Name & Specification Qty. Remark
  1.  
Main machine 1  
  1.  
Hydraulic pressure station 1  
  1.  
Electric cabinet 1  
  1.  
Operation cabinet 1  
  1.  
Blank material rack 4 pcs  
  1.  
Overturn loading rack 4 pcs  
  1.  
Infeed NC carriage 1  
  1.  
Loading conveyor 16m By customer's request
  1.  
Unloading conveyor 10.8m By customer's request
10 Spare parts 1 box Refer to Spare parts list
 11 Spare part list 1 set  
 12 Operation Manual 2 sets  
 13 Attachment drawing 2 sets  
 14 Certificates 1 set  
 15 Packing list 1 set  


















 
Installation Preparation
1. Installation time required for one set CNC angle line: 3-7 days.
1.1 The buyer should make ready foundation of machine according to the foundation drawing sent from our side. Please note, the foundation base plates for machine are not supplied by us. The buyer should make them according to drawing requirements.
1.2 Number 46# anti-wearing hydraulic oil, appx. 800L.
1.3 Oil filter is required before infuse oil into hydraulic oil tank.
1.4 Power supply and incoming line should be 50Hz, 380V, three phase. The coming line can be cable or lead wire of 3*102mm. And prepare earth wire of 62mm.
1.5 Air supply is required the air compressor also required for machine.
1.6 Leveling instrument (three legs type).
1.7 Frame level meter.
1.8 Five meter length tape measure.
1.9 Straight rule of 200mm.,
1.10 L-square.
1.11 Welding machine for spot weld foundation base plate.
1.12 Traveling crane or moveable forklift.
1.13 Hand drill.
1.14 Three people help to install machine.
2. Commissioning time required: 1-3 days.
2.1 Two operators, one maintainer. Arrange some people to accept training. They have to stay with our engineers during installation, commissioning and training.
2.2 Material for testing machine.
3. Training time required: 5 days.
It is better that the people who accept training can know computer and electrical knowledge.
Remark1:Chiller Cooling Device
The machine adopts air cooling system with good cooling effect, floor space is much smaller than water cooling system.
 

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