Tekla Software Single Blade Shearing CNC Punching Shearing Marking Line for Angles

• Customization: Available
• After-sales Service: Provided
• Warranty: 1 Year
• Model NO.: TAPM1516S
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: Mid-Range CNC Machine Tools
• Certification: GS, CE, RoHS, ISO 9001
• Condition: Used
• Max. Punching(mm): 26
• Punching Force (Kn): 1200
• Marking Force (Kn): 1030
• Shearing Force (Kn): 3200
• Max. Length of Blank Workpiece(M): 12
• Max. Length of Finished Workpiece(M): 10
• Punches Per Side: 3
• Group of Marking Character: 4
• Dimension of Letter (mm): 14X10X19
• CNC Axes: 3
• Cutting Mode: Single Blade Shearing
• Transport Package: Wooden Case
• Specification: angle40*40*3~angle150*150*16
• Trademark: SUNRISE
• Origin: China
• HS Code: 8462421200
• Production Capacity: 1000

Product Description

Applicable industry:
The machine is the special equipment used for angle steel punching, marking & shearing in the field of angle steel tower industry.

Product composition:
This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.

Product Feature:
1. Adopt CNC technology, servo motor infeeding, with high efficiency, stable workpiece precision. Key hydraulic, pneumatic and electric parts all imported.
2. There are three sets of punch and die on each side which can install three kinds of punches with different diameters.
3. Computer with Chinese/English interface, easy operation, and can display the drawing of workpiece. Easy programming, can manual programming and also can use the program generated by lofting software.. It can read NC.1 files generated by TEKLA software.
4. CNC infeed carriage is driven by servo motor. The photoelectric encoder feeds back the information. Closed loop control to ensure high positioning precision.
5. All marking, punching and shearing in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength.
6. The control system consists of the host computer, servo motor, PLC, external examination sensors, etc. Just input the dimension of workpiece, the processing will be created. Furthermore, the program can be stored, selected, displayed and communicated as per the workpiece No.
7. Marking unit adopts closed frame with good rigidity. Four groups of character boxes are fixed on the marking unit which can be selected by program.
8. Single blade shearing, shearing section is smooth and save raw material. 


Specifications: 
 

Model	TAPM1516
Angle size (mm)	L40x40x3~L150x150x16
Max. Punching (dia. x thi.) (mm)	Φ26х16
Punching force (kN)	1000
Marking force (kN)	800
Cutting force (kN)	2700
Max. length of blank (m)	12 or 14
Max. length of finished (m)	10
Punches per side	3
Group of Marking letters	4
Dimension of letter (mm)	14x10x19
CNC axes	3
Shearing mode	Single blade shearing
Max. feeding speed of angle (m/min)	80
Programming mode	Lofting software or manual program
Overall dimensions (mm)	≈25000x7500x3000
Gross Weight of machine (kg)	≈16500

Working conditions:
Working environment:	Working temperature:	-10ºC ~ 40ºC
	Voltage:	380V, 50Hz, 3 Phase
	Fluctuation of voltage:	±10%
Air supply:		1 MPa

Working conditions by customers factory environment:

Working conditions:
Working environment:	Working temperature:	-10ºC ~ 40ºC
	Voltage:	380V(±5-10%), 50Hz, 3 Phase
Air supply:		1 MPa

Main Components:

No.	Name		Brand
Main Electric Components
1	PLC		Japan YOKOGAWA
2	Servo Motor		JAPAN PANASONIC & YASKAWA
3	Servo Driver
4	Business Computer		China Lenovo
5	Photoelectric Switch		AUTONICS
6	Low-voltage electrical parts(Switches,Push button, Breaker,Indicator light, Contactor switch and so on)		German SIEMENS
7	Proximity Switch(N.O)		AUTONICS
8	Proximity Switch(N.C)		AUTONICS
9	Power Supply		China Aerospace
Main Hydraulic Components
1	Hydraulic Valves		Italy ATOS
2	Vane Pump		China, Ningbo Vicks
Main Mechanical Components
1	Linear Slide		HIWIN
2	Ball Screw		HIWIN
Main Pneumatic Components
1	Punching Unit	Padding Block Cylinder	AirTAC
2		Magnetic Switch	AirTAC

If any part model is upgraded or changed, we promise to use same quality level part to replace it. Every change will be based on written form, which is agreed by each party.


 Spare parts list : 

No.	Name	Material	Qty.	Remark
1	Punch head (Ф17.6, Ф21.6, Ф25.6)	T10A	12	Including installed in machine
2	Cavity die (Ф18.7,Ф19.2,Ф22.7, Ф24.6,Ф26.7,Ф28.6)	T10A	24	Including installed in machine
3	Upper blade	Cr12MoV	2	Including installed in machine
4	nether blade	Cr12MoV	4	Including installed in machine
5	Punching die base	ZG45	7	Including installed in machine
6	Punch head pole	T10A	7	Including installed in machine
7	Punching screw nut	40Cr	7	Including installed in machine
8	Upper jaw	T10A	2	Including installed in machine
9	Nether jaw	T10A	2	Including installed in machine
10	Character box	T10A	4	Including installed in machine
11	Character	T10A	2 set	Including installed in machine
12	Proximity switch	Normal open	1	AUTONICS
		Normal close	1	AUTONICS
13	Photoelectric switch		1	AUTONICS
14	Charge nitrogen tool	CQJ-16	1 set
15	O ring		2sets
16	Spanner for punch head		1	Manufacturer made
17	Spanner		2	Manufacturer made
18	Tools with equipment		1 set
19	Springs		1 set
20	Standby paint		2 pails	1pail for main color and 1pail for warning color
21	Operation Manual & Attached Illustration		2 sets

 

The main machine
The machine is made up of six parts, including loading part, feeding part, main unit, unloading part, hydraulic drive part and electric controlling part.

The main machine:The machine is made up of six parts, including loading part, feeding part, main unit, unloading part, hydraulic drive part and electric controlling part.

The Punching Unit:This unit is consists of three pieces of machine body, three hydraulic pressure punching cylinders, six die bases with upper and lower dies, and two sets of servo systems for controlling stadia adjustment.

The Marking Unit:This unit consists of fix lathe bed, movable lathe bed, hydraulic pressure head, four positions oil cylinders (can change four positions for character boxes) and adjusting device.
 

The Cutting Unit:This unit consists of frame machine body, hydraulic pressure dynamic cylinder, upper blade setup, lower blade setup, and front bracket tank etc.
 

The Feeding Conveyors:It consists of idler wheel, support, gear rack, survey rack and movable raceway. It is the orbit of feeding carriage.
 

The NC Feeding Carriage:It consists of carriage body, clamp, clamping cylinder, swing cylinder, servo motor, and PLC etc. The infeed conveyor and the infeed carriage can not be separated.
 

 

Work Table And Overturning Rack: It is driven by engine and retarder through chain wheel and chain. There are three long axis and six self-master shaft couplings to achieve synchronization of the chains. Thus the angle steel will be stable and make lower noise during feeding process.
 

Automatic Unloading Conveyors:This part consists of work piece support idler wheel, overturn gas cylinder etc. The machine turns over the finished work piece to left or right by controlling the buttons. This direction is decided by the customers' requirement.
 

Hydraulic station (Denison vane pump):The hydraulic pressure system consists of electric engine, oil tank, pump, valve, accumulator, cooler and pipeline etc. Under the control of electric numerical control system, it drives every oil cylinder to finish action of changing dies, punching and cutting etc. 
 

Electrical cabinets:The programmable controller of electric control system as the control core is imported from Japan, and matched with one host computer, localization control module, and AC servo drive system.