CNC Angle Punching, Marking and Shearing Line

• Type: High-Speed Punching Machine
• Punch Shape: Closed Punch
• Slider Movement: Triple Action
• Slider Drive Mechanism: Cam Press
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Model NO.: TAPM1412
• Power Source: Hydraulic Pressure
• Precision: High Precision
• Certification: GS, ISO 9001
• Condition: New
• Transport Package: Plywood Case
• Specification: 25000x7500x3000mm
• Trademark: SUNRISE
• Origin: China
• HS Code: 8462411900
• Production Capacity: 200 Sets/Year

Product Description

Applicable Industry:
The machine is the special equipment used for angle steel punching, marking & shearing in the field of angle steel tower industry, electric power fitting, structure storage facilities and structure construction industries etc.

Product Composition:
This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.

Product Feature:

1.TAPM1412 three sets of punches on each side,can process all holes once time.

3. TAPM1412 Single blade shearing, save raw material.
4. Numerical control processing, the operation is very convenient, can realize automation, high precision, many varieties, mass production.
5. Marking unit with disk marking type, automatic marking with high marking efficiency and no need characters manual changed, avoid characters arrangement error.
6. With avoided shearing functions, so as to process fixed-length angles.
7. All marking, punching and Cutting in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength.
8. Easy programming, can manual programming and also can use the program generated by lofting software.. It can read NC.1 files generated by TEKLA software.

Special advantages:
1. Enclosed marking unit. It is more stable and safe. It will prolong the marking unit life.
2. Minimum End piece length to minimize scrap.
3. Double accumulators; Feeder speed faster compare to other machines. 

Specifications of TAPM1412:
 

Model	TAPM1412
Angle size (mm)	40х40х3~140х140х12
Max. Punching (dia. х thi.) (mm)	Φ26х12 (Q420)
Punching force (kN)	1000
Cutting force (kN)	1800
Marking force (kN)	125
Max. length of blank (m)	12
Max. length of finished (m)	8
Punches per side	3
Marking unit type	Disk marking unit
Dimensions of characters (mm)	14×10
Qty. of character	40
CNC axes	3
Shearing mode	Single blade
Feeding speed of angle (m/min)	80
Programming mode	Lofting software or instruction program
Overall dimensions (mm)	≈26000×7000×3000
Gross Weight of machine (kg)	≈16500
Total power (kW)	43

 

Working conditions:
Working environment:	Working temperature:	-10ºC ~ 40ºC
	Voltage:	380V/415V, 50Hz, 3 Phase
	Fluctuation of voltage:	±5-10%
Air supply: (Compressed air requirement:)		≥0.8m^3/min; Pressure: 1MPa. The exhaust volume is not lower than 0.8m^3/min.

 

Processing precision (The allowable tolerance):
1.	Two adjacent hole deviation of the same group	±0.5mm
2.	Two not adjacent hole deviation of the same group	±0.7mm
3.	Hole deviation of two adjacent group	±1mm
4.	Stadia (Distance from central of hole to edge )	±0.7mm

  Main components:
 

No.	Name		Brand
Main Electric Components
1	PLC		Japan YOKOGAWA
2	Servo Motor		Japan YASKAWA
3	Servo Driver
4	Business Computer		China Lenovo (4G RAM, 500G HDD, Win7 Professional version, LCD monitor)
5	Photoelectric Switch		AUTONICS
6	Low-voltage electrical parts(Switches,Push button, Breaker,Indicator light, Contactor switch and so on)		German SIEMENS
7	Proximity Switch(N.O)		AUTONICS
8	Proximity Switch(N.C)		AUTONICS
9	Power Supply		China Aerospace
Main Hydraulic Components
1	Hydraulic Valves(Main)		Italy ATOS
Main Mechanical Components
1	Ball Screw		HIWIN/PMI
Main Pneumatic Components
1	Punching Unit	Padding Block Cylinder	AirTAC
2		Magnetic Switch	AirTAC

   
  If any part model is upgraded or changed, we promise to use same quality level part to replace it. 







Spare parts list:

No	Name	Material	Qty.	Remark
1	Punch head (Ф17.6, Ф21.6, Ф25.6)	T10A	12	Including installed in machine
2	Cavity die (Ф18.7,Ф19.2,Ф22.7, Ф24.6,Ф26.7,Ф27.2)	T10A	24	Including installed in machine
3	Upper blade	href="https://sunrisecnc.en.made-in-china.com" 9CrSi	2	Including installed in machine
4	nether blade	9CrSi	4	Including installed in machine
5	Punching supporter	ZG45	7	Including installed in machine
6	Punch head pole	T10A	7	Including installed in machine
7	Punching screw nut	40Cr	7	Including installed in machine
8	Upper jaw	T10A	2	Including installed in machine
9	Nether jaw	T10A	2	Including installed in machine
10	Character	0~9,A~Z	1 set	Including installed in machine
11	Proximity switch	Normal open	1	AUTONICS
12	Proximity switch	Normal close	1	AUTONICS
13	Photoelectric switch		1	AUTONICS
14	Charge nitrogen tool	CQJ-16	1 set
15	O ring		2sets
16	Spanner for punch head		1	Manufacturer made
17	Spanner		2	Manufacturer made
18	Tools with equipment		1 set
19	Springs		1 set
20	Standby paint		2pail	1pail for main color and 1pail for warning color
21	Operation Manual & Attached Illustration		2 sets

 

 Packing list of:
 

No.	Name & Specification	Qty.	Remark
	Main machine	1
	Hydraulic pressure station	1
	Electric cabinet	1
	Operation cabinet	1
	Blank material rack	4 pcs
	Overturn loading rack	4 pcs
	Infeed NC carriage	1
	Loading conveyor	16m	By customer's request
	Unloading conveyor	10.8m	By customer's request
10	Spare parts	1 box	Refer to Spare parts list
11	Spare part list	1 set
12	Operation Manual	2 sets
13	Attachment drawing	2 sets
14	Certificates	1 set
15	Packing list	1 set

 

Installation Preparation

1. Installation time required for one set CNC angle line: 3-7 days.

1.1 The buyer should make ready foundation of machine according to the foundation drawing sent from our side. Please note, the foundation base plates for machine are not supplied by us. The buyer should make them according to drawing requirements.
1.2 Number 46# anti-wearing hydraulic oil, appx. 800L.
1.3 Oil filter is required before infuse oil into hydraulic oil tank.
1.4 Power supply and incoming line should be 50Hz, 380V, three phase. The coming line can be cable or lead wire of 3*10²mm. And prepare earth wire of 6²mm.
1.5 Air supply is required the air compressor also required for machine.
1.6 Leveling instrument (three legs type).
1.7 Frame level meter.
1.8 Five meter length tape measure.
1.9 Straight rule of 200mm.,
1.10 L-square.
1.11 Welding machine for spot weld foundation base plate.
1.12 Traveling crane or moveable forklift.
1.13 Hand drill.
1.14 Three people help to install machine.

2. Commissioning time required: 1-3 days.

2.1 Two operators, one maintainer. Arrange some people to accept training. They have to stay with our engineers during installation, commissioning and training.
2.2 Material for testing machine.

3. Training time required: 5 days.

It is better that the people who accept training can know computer and electrical knowledge.

Remark1:Chiller Cooling Device
The machine adopts air cooling system with good cooling effect, floor space is much smaller than water cooling system.