High Speed CNC Punching, Marking & Shearing Line for Angles

• After-sales Service: Provided
• Warranty: 1 Year
• Type: High-Speed Punching Machine
• Punch Shape: Semi-Open Punch
• Slider Movement: Double Action
• Slider Drive Mechanism: Screw Press
• Model NO.: TAPM0605
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Hydraulic Pressure
• Precision: High Precision
• Certification: GS, CE, RoHS, ISO 9001
• Condition: Used
• Max. Punching(mm): Φ26
• Punching Force (Kn): 150
• Marking Force (Kn): 630
• Shearing Force (Kn): 300
• Max. Length of Blank Workpiece(M): 10
• Max. Length of Finished Workpiece(M): 5
• Punches Per Side: 1
• Group of Marking Character: 4
• Character Qty. in Each Group: 12
• Dimension of Letter (mm): 14X10X19
• CNC Axes: 3
• Cutting Mode: Single Blade Cutting
• Total Power(Kw): About 17
• Transport Package: Wooden Case
• Specification: angle35*35*3~angle56*56*6(Q235)
• Trademark: SUNRISE
• Origin: China
• HS Code: 8462421200
• Production Capacity: 1000

Product Description

Applicable industry:
This machine is a special equipment for the full automated production of angle steel punching, cutting and shearing, for steel power telecommunication steel towers.

Product composition:
This machine is mainly composed of transverse conveyor, infeeding conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.

Special advantages:
1. Enclosed marking unit. It is more stable, safe and prolongs the marking unit life.
2. All main cable, such as rotary encoder cable, PLC communication cable is shielding twisted-pair cable imported. Thus, it avoids accuracy error caused by signal interference.
3. Linear guide and detection gear for feeding conveyors, which ensure the accuracy and stability.
4. Double accumulators to improve the punching speed.
5. International brand pump for hydraulic motor, better quality and lower noisy.

Specifications:

Model	TAPM0605
Functions	Punching, marking, shearing
Angle size (mm)	∠35×35×3~∠56×56×6(Q235)
Max. Punching (dia. х thi.) (mm)	Φ26
Punching force (kN)	150
Marking force (kN)	630
Shearing force (kN)	300
Max. length of blank workpiece(m)	10
Max. length of finished workpiece(m)	5
Punches per side	1
Group of marking character	4
Character qty. in each group	12
Dimension of letter (mm)	14x10x19
CNC axes	3
Cutting mode	Single blade cutting
Feeding speed of angle (m/min)	80
Programming mode	Lofting software or manual program
Overall size(mm)	20000×4000×2200
Net weight(kg)	About 10000
Total power(KW)	About 17

 
Working conditions by customers factory environment:

Working conditions:
Working environment:	Working temperature:	-10ºC ~ 40ºC
	Voltage:	380V(±5-10%), 50Hz, 3 Phase
Air supply:		1 MPa

 
Main Components:

No.	Name		Brand
Main Electric Components
1	PLC		Japan YOKOGAWA
2	Servo Motor		Japan YASKAWA or PANASONIC
3	Servo Driver
4	Business Computer		China Lenovo
5	Photoelectric Switch		AUTONICS
6	Low-voltage electrical parts(Switches,Push button, Breaker,Indicator light, Contactor switch and so on)		SIEMENS
7	Proximity Switch(N.O)		AUTONICS
8	Proximity Switch(N.C)		AUTONICS
9	Power Supply		China Aerospace
Main Hydraulic Components
1	Hydraulic Valves		Italy ATOS
Main Mechanical Components
1	Linear Slide		HIWIN
2	Ball Screw		HIWIN
Main Pneumatic Components
1	Punching Unit	Padding Block Cylinder	Taiwan AirTAC
2		Magnetic Switch	Taiwan AirTAC

 
If any part model is upgraded or changed, we promise to use same quality level part to replace it. Every change will be based on written form, which is agreed by each party.

 Spare parts list of TAPM0605:

No.	Name	Material	Qty.	Remark
1	Punch head (Ф13.6, Ф17.6)	T10A	4	Including installed in machine
2	Cavity die (Ф14,Ф14.3, Ф18,Ф18.3)	T10A	8	Including installed in machine
3	Upper blade	9CrSi	2	Including installed in machine
4	Nether blade	9CrSi	3	Including installed in machine
5	Punching mould	ZG45	3	Including installed in machine
6	Punch head pole	T10A	3	Including installed in machine
7	Punching screw nut	40Cr	3	Including installed in machine
8	Upper claw	T10A	2	Including installed in machine
9	Nether claw	T10A	2	Including installed in machine
10	Character box	T10A	5	Including installed in machine
11	Character(numbers+letters)	T10A	2 sets	Including installed in machine
12	Proximity switch	Normal open	1	AUTONICS
13	Proximity switch	Normal close	1	AUTONICS
14	Photoelectric switch		1	AUTONICS
15	O ring + Combination pad		1set
16	Inner hexagon spanner		1 set
17	300mm adjustable spanner		1
18	150mm Screwdriver (- /+)		2
19	Spanner for punch head		1	Manufacturer made
20	Spanner for double nipple		2	Manufacturer made
21	Standby paint		1 pail
22	Operation Manual		2 sets

The punches and dies we supply just for testing machine use, if you require different diameters, pls order independently.
 

Installation Preparation

1. Installation time required for one set CNC angle line: 3-7 days.

1.1 The buyer should make ready foundation of machine according to the foundation drawing sent from our side. Please note, the foundation base plates for machine are not supplied by us. The buyer should make them according to drawing requirements.
1.2 Number 46# anti-wearing hydraulic oil, appx. 800L.
1.3 Oil filter is required before infuse oil into hydraulic oil tank.
1.4 Power supply and incoming line should be 50Hz, 380V, three phase. The coming line can be cable or lead wire of 3*10²mm. And prepare earth wire of 6²mm.
1.5 Air supply is required the air compressor also required for machine.
1.6 Leveling instrument (three legs type).
1.7 Frame level meter.
1.8 Five meter length tape measure.
1.9 Straight rule of 200mm.,
1.10 L-square.
1.11 Welding machine for spot weld foundation base plate.
1.12 Traveling crane or moveable forklift.
1.13 Hand drill.
1.14 Three people help to install machine.

2. Commissioning time required: 1-3 days.

2.1 Two operators, one maintainer. Arrange some people to accept training. They have to stay with our engineers during installation, commissioning and training.
2.2 Material for testing machine.

3. Training time required: 5 days.

It is better that the people who accept training can know computer and electrical knowledge.

Remark1:Water Cooling Device
If the temperature of oil is too high, density of the oil becomes smaller, and affecting normal operation of machine, and even causing oil leakage, so the oil need cooling device, the best way of cooling for oil is water cooling, client just need to weld one water tank (size about: 2x1.5x1.8m, this size just for reference, picture as below:), when you welded the water tank, buy one pump (Requirements of the pump: power more than 0.5KW, pump head 10m, if bigger it's better, picture for reference as below:)

The main machine
The machine is made up of six parts, including loading part, feeding part, main unit, unloading part, hydraulic drive part and electric controlling part.

Easy Programming Methods

Work piece program is input into computer according with the drawing dimension of work piece and some rules to make it can be identified by computer.

Several symbols are explained as follows:
(1)P----It refers to specification of angle, for example ∟100×10 angle steel.
(2) M----The element of the material of the angle, for example: Q235A, 16Mn.
(3)LP----The length of the work piece.
(4)SA SB----Refers to the width of two wings of the angle steel.
(5) TA TB----Refers to thickness of two wings of angle steel.
(6) X----Refers to the distance from center of the hole to front edge of angle steel. Its
   short name is end distance.   
(7)XI----Refers to the distance between the current hole and the hole of last row at the
   program at X axis direction.
(8) TR---Refers to the stadia (edge distance) of the hole.
(9)DA DB----Refers to the diameter of holes in both A side and B side.
(10)PP----Refers to the same diameter of holes. Namely, the distance among near   
    holes with the same edge distance.
(11)RP----Refers to the same diameter of holes. Namely, count by of holes with the
    same distance among them and with the same edge distance.
(12) MK----Refers to marking.
(13)M30----Refers to program finish.
(14)END----Refers to files finish.

Programming Citing:
    Example:

1. 1. 1. P: L100×7
      2. M: A3
      3. LP: 260
      4. SA100 SB100 TA7 TB7
      5. DA21.5 X30 TR50
      6. DA21.5 XI200 TR50
      7. DB21.5 X30 TR50            
      8. DB21.5 XI200 TR50
      9. MK & XYZ & X100
      10. M30
      11. END