CNC Flange Drilling Machine

• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Model NO.: TPD2016
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Transport Package: Sea Transport Packing
• Specification: 56
• Trademark: sunrise
• Origin: China
• HS Code: 8501109101
• Production Capacity: 500/Y

Product Description

CNC Drilling Machine for Plate model TPD2016
Applicable Industry:
This is special CNC machine for drilling plates and flanges, mainly used in steel structure, tower, bridge and other industries.

Product Feature

1.  CNC slider and drilling unit head, can control depth of holes, with function of drilling blind hole, reaming, chamfering.

2.  Machine is controlled by PLC & servo motor, ensure precision positioning .
3.  The machine have 4 work area with individual reference, workpieces can be clamped by hydraulic clamps at any area for drilling.
4.  Machine equips with computer for software, it can use Auto CAD drawing directly, it also can process NC file which generated by TEKLA.
5.  Scrap cleaner can collect all iron scraps and cutting liquid which is recycling.
6.  The key mechanical, hydraulic and electric parts are all famous brands.
7.  Optimized integration design for complete machine, no foundation requirements.
 

Working conditions:
Working environment:	Working temperature:	-10ºC ~ 40ºC
	Voltage:	380V(Or some 420V), 50Hz, 3 Phase
	Fluctuation of voltage:	±5-10%
Air supply:		≥0.5 MPa

Specifications:

Model	TPD2016
Machine type	Gantry movable single spindle CNC drilling machine
Max work piece size (L×W)	2000×1600mm
Thickness of work piece	100m If work piece is small size, it can be overlapped and processed at the same time.
Height from table top to ground	800mm
Drill unit type	sliding table, servo control
Clamp type	Hydraulic clamp with 12 clamps
Drill head quantity	1
Max drill diameter	Φ50mm
Power of main motor	5.5 kW
Spindle speed	120~560r/min (frequency control)
Spindle vertical stoke (Z axis)	350mm
Drive mode of gantry longitudinal (X axis)	Guided by linear rolling guide; driven by AC servo motor and ball screw pairs.
Servo motor power of X axis	1.3 kW
Power head lateral driving type (Y axis)	Guided by linear rolling guide; driven by AC servo motor and ball screw pairs.
Servo motor power of Y axis	1. 3 kW
Servo motor power of Z axis	0.85 kW
Motor power of chip cleaner	0.4 kW
Motor power of cooling system	0.25 kW
Motor power of Hydraulic station	2.2 kW
Clamping type	Attach Morse 4# quick chuck and 3#, 2# reducing sleeve
Electric control type	MISTUBISHI PLC
CNC axis quantity	3
With function of CAD/CAM automatic generation
with function of hole site memory (memory hole site if power off suddenly) and drill pause
Total power	≈12 kW
Total weight	About 6200
Overall dimension	4.5×2.61×2.85

Main Components:

No.	Name	Model	Qty.	Brand
1	PLC	Programmable Controller	1	Japan MITSUBISHI
		Module Converter
		Communication Interface
		Expansion I / O
2	Spindle motor	5.5kW	1	Taiwan Dongyuan
3	Servo motor	1.3KW	1	JAPAN PANASONIC & YASKAWA
4	Servo driver	1.3KW	1
5	Servo motor	0.85KW	1
6	Servo driver	0.85KW	1
7	Low-voltage apparatus			German SIEMENS
8	Business computer (LCD screen)		1	LENOVO
9	Proximity switch	Normally open	1	AUTONICS
10		Normally close	1
11	Oil pump motor	2.2kW	1
12	Vane pump	VP30	1	Taiwan YI-SHING
13	Ball screw	All	All	Taiwan HIWIN
14	Linear guide	All	All	Taiwan HIWIN

If any part model is upgraded or changed, we promise to use same quality level part to replace it. Every change will be based on written form, which is agreed by each party.













Spare parts list: 

No.	Name	Model	Qty.	Remark
1	Proximity switch	Normally open	1	AUTONICS
2	Proximity switch	Normally close	1	AUTONICS
3	O ring	50×3.1,93×3.5	1 for each
4	Combination seal washer	10,14	1 for each
5	J type dust ring	28	1
6	Ladder seal ring	Sd0280	1
7	YX type ring	D28	1
8	Slip ring	HD0500	1
9	Lip seal	FB65×85	1
10	Reduction sleeves	4#-3#,3#-2#	1 set
12	Inner hexagon spanner		1 set
13	Adjustable spanner		1
14	Spanner 17-19		1
15	Spanner for quick change drill		1
16	Standby paint		2 pails
17	Operation manual		2 sets

Drilling Unit Processing Notes:

Work piece location:

Make decision of using half of work platform or the whole according to the size of processing work-pieces. Using the whole platform, the work-piece should be put on the processing position close to the clamping cylinder locating side, step two pedal switches, clamp the work-piece and start processing. Using half of work platform, the work-piece should be put on the front or back processing position close to the clamping cylinder locating side, step the corresponding pedal switch and start processing.

Rotating speed setting:

Rolling speed can be set according to diameter of dill and other relevant information. The speed of this machine has been set. There is no need for users to adjust. Users only need to input the diameter of drill bit and it will adjust suitable speed automatically.  

Feeding speed setting:

Feeding speed can be set according to drilling manual or experiences. The speed of this machine has been set according to the diameter of drill bit. Users can adjust it flexibly according to the actual use. For specific adjustment method, please refer to computer programming instruction.

Self-running operation:

When all factors meet the condition which self-running need, the "Ready" indicator light on. Put "start" button, the machine will run automatically and process work-pieces meeting requirement.

Notice:

This machine has two platforms. When one is processing, the other can move to the frame head for mounting and dismounting. The clamping and loosing of work-pieces is controlled by pedal switch.
It will realize continuous processing, improve efficiency and save time.