Tbl2020 Punching, Marking & Shearing Machine for Angles

• Customization: Available
• Type: High-Speed Punching Machine
• Punch Shape: Closed Punch
• Model NO.: TBL2020
• Slider Drive Mechanism: Cam Press
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Hydraulic Pressure
• Precision: High Precision
• Certification: GS, ISO 9001
• Condition: New
• Transport Package: Plywood Case
• Specification: 32000*7000*3000mm
• Trademark: SUNRISE
• Origin: China
• HS Code: 8462411900
• Production Capacity: 200 Sets/Year

Product Description

Applicable Industry:
The machine is the special equipment used for angle steel punching, marking & shearing in the field of angle steel tower industry.

Product Composition:
This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.

Product Feature:
1. Adopt CNC technology, servo motor infeeding, with high efficiency, stable workpiece precision. Key hydraulic, pneumatic and electric parts all imported.
2. There are three sets of punch and die on each side which can install three kinds of punches with different diameters, can process all holes once time.
3. Computer with Chinese/English interface, easy operation, and can display the drawing of workpiece. Easy programming, can manual programming and also can use the program generated by lofting software. It can read NC.1 files generated by TEKLA software.
4. CNC infeed carriage is driven by servo motor. The photoelectric encoder feeds back the information. Closed loop control to ensure high positioning precision.
5. All marking, punching and shearing in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength.
6. The control system consists of the host computer, servo motor, PLC, external examination sensors, etc. Just input the dimension of workpiece, the processing will be created. Furthermore, the program can be stored, selected, displayed and communicated as per the workpiece No.
7. Marking unit adopts closed frame with good rigidity. Four groups of character boxes are fixed on the marking unit which can be selected by program.
8. TAPM2020A is single blade shearing, no scraps. TAPM2020 and TAPM2020C is enhanced model, the punching, marking and shearing cylinders are bigger;
9. With avoided shearing functions, so as to process fixed-length angles.With function of self-diagnosis for failures.

Technical Parameter:

Model	TBL2020	TAPM2020	TAPM2020A
Angle size (mm)	50х50х3~200х200х20	63х63х4~200х200х20	63х63х4~200х200х20
Max. Punching (dia. х thi.) (mm)	Φ26х20	Φ26х20	Φ26х20
Punching force (kN)	1000	1200	1200
Marking force (kN)	800	1030	1030
Shearing force (kN)	1400	2100	4300
Max. length of blank (m)	14	14	14
Max. length of finished (m)	12	12	12
Punches per side	3	3	3
Group of Marking letters	4	4	4
Dimension of letter (mm)	14×10×19	14×10×19	14×10×19
CNC axes	3	3	3
Shearing mode	Double blade cutting	Double blade cutting	Single blade cutting
Feeding speed of angle (m/min)	60	60	60
Programming mode	Lofting software or instruction program
Overall dimensions (mm)	≈32000×7000×3000	≈32000×7000×3000	≈32000×7500×3000
Gross Weight of machine (kg)	≈16500	≈17000	≈17500
Total power (kW)	About 35	About 40	About 40

 

Working conditions:
Working environment:	Working temperature:	-10ºC ~ 40ºC
	Voltage:	380V, 50Hz, 3 Phase
	Fluctuation of voltage:	±5-10%
Air supply:		1 MPa

   

Processing precision (The allowable tolerance):
1.	Two adjacent hole deviation of the same group	±0.5mm
2.	Two not adjacent hole deviation of the same group	±0.7mm
3.	Hole deviation of two adjacent group	±1mm
4.	Stadia (Distance from central of hole to edge )	±0.7mm

 
  Main Components List:

No.	Name		Brand
Main Electric Components
1	PLC		Japan YOKOGAWA
2	Servo Motor		Japan YASKAWA
3	Servo Driver
4	Business Computer		China Lenovo
5	Photoelectric Switch		AUTONICS
6	Low-voltage electrical parts(Switches,Push button, Breaker,Indicator light, Contactor switch and so on)		German SIEMENS
7	Proximity Switch(N.O)		AUTONICS
8	Proximity Switch(N.C)		AUTONICS
9	Power Supply		China Aerospace
Main Hydraulic Components
1	Hydraulic Valves		Italy ATOS
2	Vane Pump		America DENISON
Main Mechanical Components
1	Linear Slide		HIWIN
2	Ball Screw		HIWIN
Main Pneumatic Components
1	Punching Unit	Padding Block Cylinder	Japan SMC or AirTAC
2		Magnetic Switch	Japan SMC or AirTAC

  If any part model is upgrade or changed, we promise to use same quality level part to replace it.









Spare parts list:

No	Name	Material	Qty.	Remark
1	Punch head (Ф17.6, Ф21.6, Ф25.6)	T10A	12	Including installed in machine
2	Cavity die (Ф18.7,Ф19.2,Ф22.7, Ф24.6,Ф26.7,Ф28.6)	T10A	24	Including installed in machine
3	Upper blade	9CrSi	2	Including installed in machine
4	Short nether blade	9CrSi	4	Including installed in machine
5	Long nether blade	9CrSi	4	Including installed in machine
6	Punching die base	ZG45	7	Including installed in machine
7	Punch head pole	T10A	7	Including installed in machine
8	Punching screw nut	40Cr	7	Including installed in machine
9	Upper jaw	T10A	2	Including installed in machine
10	Nether jaw	T10A	2	Including installed in machine
11	Character box	T10A	4	Including installed in machine
12	Character	T10A	1 set	Including installed in machine
13	Proximity switch	Normal open	1	AUTONICS
14	Proximity switch	Normal close	1	AUTONICS
15	Photoelectric switch		1	AUTONICS
16	Charge nitrogen tool	CQJ-16	1 set
17	O ring		2 sets
18	Spanner for punch head		1	Manufacturer made
19	Spanner		2	Manufacturer made
20	Tools with equipment		1 set
21	Springs		1 set
22	Standby paint		2 pail	1pail for main color and 1pail for warning color
23	Operation Manual & Attached Illustration		2 sets

 


 Packing list:
 

No.	Name & Specification	Qty.	Remark
	Main machine	1
	Hydraulic pressure station	1
	Electric cabinet	1
	Operation cabinet	1
	Blank material rack	4 pcs
	Overturn loading rack	4 pcs
	Infeed NC carriage	1
	Loading conveyor	18m (4 pcs)	3 pieces of 4m, 1 piece of 6m
	Unloading conveyor	10.8m (3 pcs)	3 pieces of 3.6m
10	Spare parts	1 box	Refer to Spare parts list
11	Spare part list	1 set
12	Operation Manual	2 sets
13	Attachment drawing	2 sets
14	Certificates	1 set
15	Packing list	1 set