High Speed CNC Punching, Marking & Shearing Line for Angles

• After-sales Service: Provided
• Warranty: 1 Year
• Type: High-Speed Punching Machine
• Punch Shape: Semi-Open Punch
• Slider Movement: Double Action
• Slider Drive Mechanism: Screw Press
• Model NO.: TAPM1010
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Hydraulic Pressure
• Precision: High Precision
• Certification: GS, CE, RoHS, ISO 9001
• Condition: Used
• Max. Punching(mm): 26
• Punching Force (Kn): 600
• Marking Force (Kn): 630
• Shearing Force (Kn): 1200
• Max. Length of Blank Workpiece(M): 10 or 12
• Max. Length of Finished Workpiece(M): 8
• Punches Per Side: 2
• Group of Marking Character: 4
• Dimension of Letter (mm): 14X10X19
• CNC Axes: 3
• Cutting Mode: Single Blade Shearing
• Transport Package: Wooden Case
• Specification: angle40*40*3~angle100*100*10
• Trademark: SUNRISE
• Origin: China
• HS Code: 8462421200
• Production Capacity: 1000

Product Description

Applicable Industry:
The machine is the automatic special production line used for angle steel marking, punching (Circular hole,oval hole), and shearing mainly in the field of angle steel tower industry, electric power fittings, structure storage facilities, and steel structure construction industries etc.

Product composition:
This machine is mainly composed of transverse conveyor, rotating loading system, infeed conveyor, CNC infeed carriage, punching unit, marking unit, cutting unit, unloading conveyor, as well as hydraulic, electrical and pneumatic systems etc.

Product Feature:

1. Feeding speed and punching speed are very fast, greatly improve the production efficiency. For 50x50x4mm angles, it can process 9 to 10 tons per 8 hours.
2. Adopt PLC module control, servo motor in feeding, with high efficiency, stable work piece precision.
3. The program function is perfect, already obtained the national patent, the program is more practical and more powerful.
4. Easy programming, can manual programming and also can use the program generated by lofting software.. It can read NC.1 files generated by TEKLA software.
5. All marking, punching and shearing in automatic completeness, all finished angles can be unloaded by pneumatic turnover device so as to lighten the working strength.
6. Marking unit adopts closed frame with good rigidity.
7. Single blade shearing, save raw material.
8. The feeding conveyors use double linear guide, and the carriage is newest design, which improve the machine speed and accuracy.   

Specifications: 

Model	TAPM1010
Functions	punching, marking, shearing
Angle size(mm)	40×40×3~100×100×10
Max. punching (dia. × thi.) (mm)	Circular holes  Ф26×10 (Q345)
Punching force (kN)	600
Marking force (kN)	630
Shearing force (kN)	1200
Max. length of blank (m)	10 or 12
Max. length of finished (m)	8
Qty. of punch on each side (piece)	2
Qty. of marking group	4
Character size (mm)	14×10×19
CNC axis	3
Shearing mode	Single blade shearing
Angle feeding speed (m/min)	80
Programming mode	Lofting software or instruction program
Overall size(mm)	25000×6500×2500
Net Weight of machine(kg)	About 14000
Total power(KW)	About 40

 

Working conditions:
Working environment:	Working temperature:	-10ºC ~ 40ºC
	Voltage:	380V, 50Hz, 3 Phase
	Fluctuation of voltage:	±10%
Air supply:		1 MPa

 

 

 

Main Components:

 

No.	NAME		BRAND
Main Electric Components
1	PLC		Japan YOKOGAWA
2	Servo Motor		JAPAN PANASONIC & YASKAWA
3	Servo Driver
4	Business Computer		China Lenovo
5	Photoelectric Switch		AUTONICS
6	Low-voltage electrical parts(Switches,Push button, Breaker,Indicator light, MCB Contactor switch and so on)		German SIEMENS
7	Proximity Switch(N.O)		AUTONICS
8	Proximity Switch(N.C)		AUTONICS
9	Power Supply		China Aerospace
Main Hydraulic Components
1	Hydraulic Valves		Italy ATOS
2	Vane Pump		China, Ningbo Vicks
3	Hydraulic Motor		China
4	Hydraulic Piston		China
Main Mechanical Components
1	Linear Slide		HIWIN/PMI
2	Ball Screw		HIWIN/PMI
3	Bearing		China
Main Pneumatic Components
1	Punching Unit	Padding Block Cylinder	AirTAC
2		Magnetic Switch	AirTAC

 
If any part model is upgraded or changed, we promise to use same quality level part to replace it. Every change will be based on written form, which is agreed by each party.



 Spare parts list : 

No.	Name	Material	Qty.	Remark
1	Punch head	T10A	1 set	Including installed in machine
2	Cavity die	T10A	1 set	Including installed in machine
3	Upper blade	Cr12MoV	2	Including installed in machine
4	Nether blade	Cr12MoV	3	Including installed in machine
5	Punching mould	ZG45	5	Including installed in machine
6	Punch head pole	T10A	5	Including installed in machine
7	Punching screw nut	40Cr	5	Including installed in machine
8	Upper claw	T10A	2	Including installed in machine
9	Nether claw	T10A	2	Including installed in machine
10	Character box	T10A	5	Including installed in machine
11	Character(numbers+letters)	TAPM1010.5-12	2 sets	Including installed in machine
12	Proximity switch	Normal open	1	AUTONICS
13	Proximity switch	Normal close	1	AUTONICS
14	Photoelectric switch		1	AUTONICS
15	O ring + Combination pad		1set
16	Spanner for punch head		1	Manufacturer made
17	Spanner		2	Manufacturer made
18	Tools with equipment		1 set
19	Standby paint		1 pail
20	Operation Manual		2 sets

The punches and dies we supply just for testing machine use, if you require different diameters, pls order independently.

Installation Preparation

1. Installation time required for one set CNC angle line: 3-7 days.

1.1 The buyer should make ready foundation of machine according to the foundation drawing sent from our side. Please note, the foundation base plates for machine are not supplied by us. The buyer should make them according to drawing requirements.
1.2 Number 46# anti-wearing hydraulic oil, appx. 800L.
1.3 Oil filter is required before infuse oil into hydraulic oil tank.
1.4 Power supply and incoming line should be 50Hz, 380V, three phase. The coming line can be cable or lead wire of 3*10²mm. And prepare earth wire of 6²mm.
1.5 Air supply is required the air compressor also required for machine.
1.6 Leveling instrument (three legs type).
1.7 Frame level meter.
1.8 Five meter length tape measure.
1.9 Straight rule of 200mm.,
1.10 L-square.
1.11 Welding machine for spot weld foundation base plate.
1.12 Traveling crane or moveable forklift.
1.13 Hand drill.
1.14 Three people help to install machine.

2. Commissioning time required: 1-3 days.

2.1 Two operators, one maintainer. Arrange some people to accept training. They have to stay with our engineers during installation, commissioning and training.
2.2 Material for testing machine.

3. Training time required: 5 days.

It is better that the people who accept training can know computer and electrical knowledge.

Remark1:Water Cooling Device
If the temperature of oil is too high, density of the oil becomes smaller, and affecting normal operation of machine, and even causing oil leakage, so the oil need cooling device, the best way of cooling for oil is water cooling, client just need to weld one water tank (size about: 2x1.5x1.8m, this size just for reference, picture as below:), when you welded the water tank, buy one pump (Requirements of the pump: power more than 0.5KW, pump head 10m, if bigger it's better, picture for reference as below:)

 

 

The main machine
The machine is made up of six parts, including loading part, feeding part, main unit, unloading part, hydraulic drive part and electric controlling part.

The main machine:The machine is made up of six parts, including loading part, feeding part, main unit, unloading part, hydraulic drive part and electric controlling part.

The Punching Unit:This unit is consists of three pieces of machine body, three hydraulic pressure punching cylinders, six die bases with upper and lower dies, and two sets of servo systems for controlling stadia adjustment.

The Marking Unit:This unit consists of fix lathe bed, movable lathe bed, hydraulic pressure head, four positions oil cylinders (can change four positions for character boxes) and adjusting device.
 

The Cutting Unit:This unit consists of frame machine body, hydraulic pressure dynamic cylinder, upper blade setup, lower blade setup, and front bracket tank etc.
 

The Feeding Conveyors:It consists of idler wheel, support, gear rack, survey rack and movable raceway. It is the orbit of feeding carriage.
 

The NC Feeding Carriage:It consists of carriage body, clamp, clamping cylinder, swing cylinder, servo motor, and PLC etc. The infeed conveyor and the infeed carriage can not be separated.
 

 

Work Table And Overturning Rack: It is driven by engine and retarder through chain wheel and chain. There are three long axis and six self-master shaft couplings to achieve synchronization of the chains. Thus the angle steel will be stable and make lower noise during feeding process.
 

Automatic Unloading Conveyors:This part consists of work piece support idler wheel, overturn gas cylinder etc. The machine turns over the finished work piece to left or right by controlling the buttons. This direction is decided by the customers' requirement.
 

Hydraulic station (Denison vane pump):The hydraulic pressure system consists of electric engine, oil tank, pump, valve, accumulator, cooler and pipeline etc. Under the control of electric numerical control system, it drives every oil cylinder to finish action of changing dies, punching and cutting etc. 
 

Electrical cabinets:The programmable controller of electric control system as the control core is imported from Japan, and matched with one host computer, localization control module, and AC servo drive system.